Lab Models & R&d

Leading Manufacturers, Exporters and Wholesaler of Lab Heater Mixer, Lab Injection Molding Machine, Lab Monolayer Film Line, Lab Multilayer Film Line and Single Screw Lab Extruder from Ahmedabad.

Business Type Manufacturer, Exporter, Supplier
Working Capacity 5 Liters,10 Liters
Drive Motor 3 HP,5 HP
Material Compatibility PE,PP,PVC,EVA,biodegradable Polymers
Control System Digital Temperature & RPM Control
Mixing Cycle Dual-stage: Heating + Cooling
Temperature Range Ambient To 250°C
Mixing Speed Variable Up To 1500 RPM
Mixing Chamber Stainless Steel, Mirror Finish
Discharge System Quick-action Bottom Valve
Safety Systems Overload Protection, Lid Interlock, Motor Protection Relay

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Create precise, repeatable dry blends with our Lab Heater Mixer—perfect for PVC compounding trials, stabilizer/lubricant package testing, and masterbatch premix development. High-intensity mixing ensures uniform dispersion and consistent batch quality, allowing rapid iteration for formulation development.

Key Features :

  • Production-relevant mixing in a lab footprint that helps reduce scale-up risk
  • Small-batch testing capability to cut material consumption and development cost
  • Repeatable process conditions for dependable, comparable trial data
  • Faster cycle turnaround using heating-to-cooling operation for quicker iteration
  • Industrial-inspired mixing geometry with a tapered cylindrical bowl for uniform flow behavior


Core Benefits :

  • High-shear rotor performance for faster, more consistent blend quality
  • Digital control over RPM, temperature, and timing for precise experimentation
  • Quick-action bottom discharge to simplify emptying and speed up cleaning
  • Low-noise, vibration-managed drive design for comfortable daily lab use
  • ROI-focused operation with trial-cost reduction potential
  • (up to ~60% versus full-scale runs, process dependent) and long service life with
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Business Type Manufacturer, Exporter, Supplier
Application Purpose Designed For Lab-scale Testing, Material Validation, And Prototype Part Development
Clamping Force Options Available In 40T And 60T Clamping Configurations
Injection System Multiple Injection Unit Configurations For Different Shot Sizes And Material Behavior
Process Accuracy Stable And Repeatable Cycle Conditions For Reliable Comparative Test Data
Material Validation Used For Testing Mechanical Properties, Shrinkage, Surface Finish, And Cycle Performance
Screw Flexibility Flexible Screw Options Compatible With Various Polymers And Compounds
Mold Alignment Strong Clamping With Stable Mold Alignment And Precise Ejection System
Heating System Efficient Heating And Drive System Optimized For Consistent Melt Preparation
Prototyping Capability Enables Fast Prototyping And Controlled Small-batch Sample Production
Lab-Grade Design Built For Continuous Laboratory Use With Robust Industrial-grade Components

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Turn lab compounds into real test parts with our Lab Injection Molding Machine—ideal for validating mechanical properties, surface finish, shrinkage behavior, and cycle performance. Rapidly prototype small batches and verify formulation readiness before moving to production-scale molding.

Key Features :

  • Production-relevant molding in a lab format that reduces scale-up risk
  • Faster prototyping & controlled sampling for approvals & testing
  • Repeatable process conditions forreliable, comparable trial data
  • Flexible screw options to match material type and part size requirements
  • Strong clamping performance with stable mold alignment and ejection capability
  • Efficient heating & drive power sized for consistent melt preparation


Core Benefits :

  • Two clamping options: 40T and 60T for broader mold range
  • Multiple injection unit configurations to match shot size and material behaviour
  • Stable, repeatable cycles to generate dependable, comparable trial data
  • Research-focused accessibility for setup, changeover, and trials
  • Built for daily lab use with robust industrial drive and heating systems

 

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Business Type Manufacturer, Exporter, Supplier
System Type Laboratory-scale Monolayer Blown Film Line Based On Industrial Extrusion Principles
Film Structure Single-layer (monolayer) Film Production For Formulation Testing And Validation
Startup Efficiency Fast Startup System Enabling Quick Trial Runs With Minimal Downtime
Material Testing Capability Suitable For Resin Behavior Analysis, Additive Trials, And Formulation Development
Film Thickness Control Precise Gauge Control For Uniform And Consistent Film Output
Bubble Stability System Controlled Air Ring And Cooling Setup Ensuring Stable Bubble Formation
Production Mode Supports Both Blown Film And Optional Cast Film Configurations
Output Quality High Clarity, Consistent Seal Strength, And Repeatable Sample Quality
Machine Footprint Compact Design Optimized For R&D Labs, Universities, And Pilot Facilities
Safety & Operation Operator-safe Design With Research-focused Controls And Easy Monitoring Interface

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Develop packaging films and test new formulations with our Lab Monolayer Film Line, designed to produce consistent film samples with fast startup and minimal waste. Validate resin behavior, gauge control, clarity, and seal performance under real blown-film conditions—without committing to full-scale production trials.

Key Features :

  • Laboratory-scale systems designed on proven industrial extrusion principles.
  • Uniform film thickness with stable, repeatable bubble control.
  • Compact footprint optimized for R&D and academic environments.


Core Benefits :

  • Flexible configurations for mono-layer blown and cast film trials.
  • Operator-safe, researchfocused machine design.
  • Designed for fast trials, controlled sampling, and scale-up decision-making.
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Business Type Manufacturer, Exporter, Supplier
System Type Pilot-scale Multilayer Blown Film Line Based On Industrial Architecture
Layer Configuration Supports Multi-layer Structures (3-layer, 5-layer, 7-layer Or Customized)
Layer Ratio Control Precise Control Of Individual Layer Thickness Ratios For Material Trials
Film Width Range Adjustable Wide-width Film Output Suitable For Research Validation
Output Capacity High-output Pilot System Enabling Near-commercial Production Simulation
Die Head System Co-extrusion Die Designed For Multilayer Film Formation With Uniform Distribution
Bubble Stability Control Advanced Air Ring And Cooling System Ensuring Stable Bubble Formation
Thickness Uniformity Precision Gauge Control System For Consistent Film Thickness Across Width
Modular Design Expandable Architecture For Future Upgrades And Process Customization

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Engineer advanced structures in a lab environment with our Lab Multilayer Film Line, enabling multi-material trials for strength, barrier, and functional performance. Compare layer ratios, evaluate tie-layer compatibility, and optimize processing windows to confidently scale up to commercial multilayer blown film plants.

Key Features :

  • Pilot-scale systems designed on full industrial blown film architecture.
  • Supports complex multilayer film structures with precise layer ratio control.
  • Stable bubble formation and uniform thickness across wide film widths.


Core Benefits :

  • High-output capability suitable for realistic process validation.
  • Modular design allowing future upgrades and customization.
  • Operator-safe layout with research-focused accessibility.
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Business Type Manufacturer, Exporter, Supplier
Screw Diameter 25 Mm
L/D Ratio 25 : 1
Output Capacity 5 - 12 Kg/hr
Compatible Materials PVC, PE, PP, TPE/TPV, EVA
Screw & Barrel Construction Alloy Steel, Nitrided
Drive Motor Power 3.7 - 5.5 KW
Speed Control VFD-controlled Screw Speed
Heating Zones 3 - 4 Zones With Band Heaters
Temperature Control PID Controllers With ±1°C Accuracy
Tooling Interface Die/adaptor Set Suitable For Lab Tooling
Cooling/Calibration SS Vacuum Calibration Tank With Water Cooling
Haul-off Unit Precision Belt/caterpillar Haul-off
Cutting System Online Cutter/manual Cutter For Samples
Electrical Supply 415V/230V, 3-Phase, 50 Hz

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Key Features :

  • Designed specifically for laboratory and pilot-scale extrusion trials
  • Excellent melt stability and process repeatability for reliable data.
  • Industrial-grade mechanical construction in a compact footprint.


Core Benefits :

  • Fast material changeover with simplified cleaning and maintenance access.
  • Operator-safe, lab-friendly design with intuitive controls.
  • Built to support scale-up confidence with controlled, consistent sample output.
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